few pics from the tests.
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I never seen a earth ground on cam cover either bloke, to the engine case yeah but not an ally cover, and looking at the original pic you posted I would guess he's tried to by-pass something cause there appears to be no extra stuff added that needs power. I would be looking to download a manual for the bike and use the original wiring loom diagram to see the original set up. You can get a good electrical contact cleaner from Bunnings for @ $10/15 which I have found works well, dont use CRC or WD40. If I remember correctly my 1000J earthed of the crank case and the frame but I dont have the bike in this shed to check. Whats the dodgey looking switch do ? Is there a frame bracket near you could use for the earth ? I hope I've been a bit of help bloke but the elec side of bikes/cars is something I have always stayed away from I have only done it when I have prolly like yourself. I just googled harley manuals and heaps of sites came up shouldn't be too hard to steal one from somewhere. Anyone else got any thoughts ?
You need a shed bro. For the amount of K's it's done one of the owners was a pretty big knucklehead.
Is this the look you going for ?
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http://www.gumtree.com.au/s-ad/murray-bridge/motorcycles/harley-davidson-sportster/1013654973
